Hockey Puck Manufacture (or Epoxy is Stressful II)

Did I mention that epoxy is stressful?  To recap:  You have 15 to 30 minutes to get a bucket full of epoxy mixed, applied, and secured down before it turns into a rock-hard mistake that must be laboriously chipped, chiseled, and sanded off. 

Add to that, less than ideal conditions of 95°F days and adding a thickening filler that reduces the epoxy pot-life by a huge factor. 

During our days of mixing thickened epoxy (to adhere joints together and fill gaps), we inadvertently manufactured many hockey pucks in the bottom of our mixing containers. 

But by far the most interesting mistake I made was one one particularly hot day that I made a triple batch.  I broke the batch down into three containers, and successfully used the first batch before realizing that the other two batches had already begun to gel.  One of the three had kicked off dramatically and begun to melt through the plastic mixing container.  I set it out in the yard somewhere safe.

"Before Its Time"  2012.  Mixed Media: Plastic, epoxy resin, natural materials.

It formed an interesting, uh, sculpture as all the epoxy melting through the bottom oozed into and solidified around various bits of yard mulch.

Here is out collection of hockey pucks and sculptures we've created.  As we move to finishing the hull, we'll be mixing thin batches with no filler, so the likelihood of unexpected epoxy disasters decreases.

This is what a long day of working with epoxy does to me.